About Hot And Cold Mixer
Used to mix PVC resin with additives like stabilizers, plasticizers, and pigments. The hot mixer blends and heats the materials, while the cool mixer rapidly cools the blend to prevent degradation and prepare it for extrusion or molding.
Components
- Hot Mixer (High-Speed Mixer):
- Stainless steel mixing vessel
- Impeller blades rotating at high speed (up to 1500 RPM)
- Heating via friction and jacketed heating system
- Temperature sensors and control panel
- Cool Mixer (Cooling Blender):
- Larger vessel with cooling jacket
- Slow-speed agitator
- Water or air cooling system
- Discharge valve for transferring material
Working Principle
- Feeding: PVC resin and additives are loaded into the hot mixer.
- Heating & Mixing: High-speed blades generate frictional heat, raising the temperature to 100-120C. This ensures uniform dispersion of additives.
- Transfer: Once mixed, the hot blend is automatically discharged into the cool mixer.
- Cooling: The cool mixer reduces the temperature to 4050C using water or air cooling, stabilizing the material.
- Discharge: The cooled compound is ready for extrusion, granulation, or storage.
Typical Specs
|
Parameter
|
Hot Mixer
|
Cool Mixer
|
|
Capacity
|
100-1000 liters
|
200-2000 liters
|
|
Motor Power
|
40-100 HP
|
1550 HP
|
|
Mixing Speed
|
750-1500 RPM
|
50-150 RPM
|
|
Material
|
SS304/SS316
|
Mild Steel/SS
|
Consistent Mixing PerformanceThe Hot And Cold Mixer ensures homogenous blending of materials in industrial environments where strict temperature control, between 100-120C, is crucial. Its metal frame and painted surface guarantee resilience, while automatic operation streamlines batch production.
Efficient Cooling TechnologyAn integrated air cooling system maintains the equipments temperature stability during extended operation. This prevents overheating and ensures continuous, reliable mixing without interruption, maintaining the integrity of your materials.
User-Friendly DesignWith its low noise level, automatic controls, and support for both 220 and 415 Volt power sources, this mixer is practical for diverse industrial settings. The painted metal frame provides robust protection, extending the mixers service life with minimal maintenance requirements.
FAQs of Hot And Cold Mixer:
Q: How does the Hot And Cold Mixer maintain optimal temperature during operation?
A: The mixer is equipped with an efficient air cooling system and operates within a controlled temperature range of 100-120C, ensuring consistent performance and preventing overheating during blending processes.
Q: What types of industries typically use this Hot And Cold Mixer?
A: This mixer is widely used in industries requiring precise temperature regulation, such as plastics, chemicals, and pharmaceuticals, where homogenous blending is essential for product quality.
Q: When is it appropriate to operate the mixer at the higher end of its temperature range?
A: Operating at 120C is suitable when processing materials that require thorough melting or blending, particularly in applications demanding greater heat to achieve uniform results.
Q: Where is the Hot And Cold Mixer manufactured?
A: This mixer is manufactured in India and supplied nationwide, making it accessible for domestic industrial operations seeking reliable mixing equipment.
Q: What is the process for starting up the Hot And Cold Mixer?
A: Simply connect the mixer to a 220 or 415 Volt power supply, set the desired temperature, and activate the automatic controls. The system will manage the mixing cycle, including temperature and cooling adjustments, for optimal operation.
Q: How does automatic operation benefit users of this mixer?
A: Automatic operation streamlines the mixing process, minimizes the risk of human error, and enhances safety by precisely controlling temperature and mixing duration, contributing to uniform results with minimal supervision.
Q: What are the key usage benefits of this mixer in industrial settings?
A: Key benefits include its durability, low noise output, efficient temperature management, and ease of integration into existing operations thanks to its robust construction and user-friendly design.