About PVC Pelletizing Plant
BST Machines Inc, with decades of engineering excellence, brings you Indias first high-output Twin-Screw Extruder designed specifically for PVC pellet production. Built for reliability and versatility, this system is engineered to handle demanding formulations with ease.
Core Features
- Electromotive Shear Gap Adjustment (EMS) Fine-tune shear conditions for optimal melt quality and formulation controlperfect for custom PVC blends.
- Cramming Unit for Dry Blends Handles poor-flowing materials with a positive, continuous feed system, expanding your material compatibility.
- Die-Face Cutter (SS Construction) Ensures clean, uniform pellet cuts while minimizing contamination risks.
- Vertical Compact Pellet Cooler Prevents sintering and maintains pellet integrity during coolingideal for high-speed downstream operations.
Operational Advantages
- High Pressure Build-Up with Minimal Temperature Rise Maintains polymer integrity while achieving efficient plasticization.
- Dust-Free Operation Keeps your workspace clean and reduces post-processing needs.
- Wide Formulation Freedom Supports a broad range of additives and recipes for tailored PVC compounds.
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Model (BEX)
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Screw Diameter (mm)
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L/D Ratio
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Output (kg/hr)
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Extruder Drive (kW)
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|
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SPVC-Filled
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SPVC-Unfilled
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RPVC-Filled
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2-52-25V
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52
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25
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130170
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85130
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100170
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15 AC
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2-65-22V
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65
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22
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190250
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140190
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150250
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30 AC
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2-68-28V
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68
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28
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270350
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190250
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200350
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37 AC
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2-92-28V
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92
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28
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530700
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450550
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450700
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75 AC
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2-93-34V
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93
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34
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600850
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550650
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600800
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90 AC
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2-110-28V
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110
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28
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700900
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600700
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650900
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90 AC
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Precision Extrusion and Advanced AutomationThis PVC Pelletizing Plant stands out with its state-of-the-art extrusion process and fully computerized PLC control system. This combination enables high-accuracy production, minimizing manual intervention while maximizing output quality and consistency. Its automatic grade ensures smooth, continuous operation for higher productivity in demanding industrial settings.
Built to Endure: Durable and Reliable ConstructionManufactured using premium mild steel and stainless steel, the plant is designed for longevity even under heavy-duty operation. Its construction offers strong resistance to wear and corrosion, making it suitable for diverse industrial environments. Assembled in India, this system reflects reliable local craftsmanship, backed by a 1-year warranty for added peace of mind.
FAQs of PVC Pelletizing Plant:
Q: How does the PVC Pelletizing Plant operate?
A: The plant operates on an advanced extrusion process, where PVC material is melted and forced through a die, then cut into uniform pellets. The automated system uses PLC controls for precise management, ensuring consistent size and quality with minimal manual input.
Q: What are the main applications of the PVC pellets produced?
A: PVC pellets produced by this machine are commonly used in manufacturing pipes, cables, automotive parts, footwear, and a variety of molded plastic goods. Their consistent size and quality make them suitable for subsequent processing in various PVC product manufacturing industries.
Q: When should a business opt for an automatic extrusion pelletizing plant?
A: Businesses seeking high-volume, reliable, and consistent PVC pellet production should consider upgrading to an automatic extrusion pelletizing plant. It is particularly beneficial when scaling up production, improving efficiency, or minimizing labor dependence is necessary.
Q: Where is this PVC Pelletizing Plant manufactured and supplied from?
A: The PVC Pelletizing Plant is manufactured and supplied by leading companies in India, adhering to rigorous manufacturing standards to ensure quality and performance suitable for global markets.
Q: What is the process for maintaining this pelletizing plant?
A: Routine maintenance involves inspecting wear parts, lubricating moving components, periodically calibrating the PLC system, and ensuring the electric drive and safety mechanisms function smoothly. This helps extend machine life and maintain consistent production.
Q: How does the PLC control system add value to the operation?
A: The PLC (Programmable Logic Controller) ensures automated, accurate control of the extrusion and pelletizing process. It enhances efficiency, reduces operational errors, and allows for easy adjustment and monitoring of key parameters for optimal output.
Q: What are the key benefits of choosing this automatic PVC Pelletizing Plant?
A: Key benefits include high efficiency, consistent pellet quality, reduced labor input, robust construction for long-term reliability, advanced computerized controls, and local manufacturer support with a 1-year warranty.